The new XZTF round-to-square mill slashes roller costs by over 80% and enables rapid, motorized size changeovers.
SHIJIAZHUANG, China – November 13, 2024 – ZTZG is proud to announce the successful commissioning of a state-of-the-art ERW80X80X4 shared-roller pipe production line for our valued client, Jiangsu Guoqiang Company. This project marks a significant milestone, showcasing our latest XZTF (Zhongtai Shared-Roller Forming) technology and reinforcing our position as a leader in innovative welded pipe solutions.
This new production line is engineered to solve the most common challenges in the industry: high tooling costs and long, labor-intensive changeover times. By implementing ZTZG's proprietary technology, Jiangsu Guoqiang can now produce a wide range of round, square, and rectangular pipes with unprecedented efficiency.
Key Technological Advantages
Revolutionary XZTF Forming Process
The mill utilizes the advanced XZTF method for both the forming and sizing sections. This "round-to-square" technology allows for the production of various square and rectangular profiles from a single, shared set of rollers, eliminating the need for multiple, dedicated tooling sets.
Fully Motorized Adjustments
Gone are the days of manual adjustments. The opening, closing, and vertical positioning of the rollers are all controlled by precision servo motors. This automation ensures repeatable accuracy and significantly reduces the skill level required for operation.
Zero-Shim Design
The system completely eliminates the need for adding or removing roller pads or gaskets during changeovers. This not only speeds up the process but also prevents the loss or damage of these small, critical components.
Unmatched Value for Pipe Manufacturers
Drastic Cost Reduction
By sharing rollers across a wide product range, the need for a large roller inventory is eliminated, slashing tooling investment by over 80%.
Enhanced Production Agility
Changeover times are reduced from hours to minutes. This allows the factory to accept and profitably fulfill small-batch, customized orders that were previously economically unviable.
Superior Product Quality
The precision of the motorized XZTF process ensures consistent dimensional accuracy and excellent corner quality on all square and rectangular tubes, meeting the most stringent market demands.
About ZTZG
ZTZG is a leading manufacturer of high-frequency welded pipe mills and complete production line solutions. With over 20 years of experience, we are committed to innovation, helping our clients worldwide improve efficiency, reduce costs, and expand their market reach with advanced tube making technology.
Ready to transform your pipe manufacturing business?
Contact ZTZG Today to learn how our shared-roller technology can boost your profitability.
Post time: Nov-13-2024
