The ERW76 High-Frequency Welded Tube Mill is a high-performance production line engineered for precision and efficiency. Designed to manufacture round, square, and rectangular pipes with superior seam quality, this machine integrates our proprietary ZTFIV Shared Roller Technology, significantly reducing changeover time and operational costs. It is the ideal solution for manufacturers seeking versatility and high output in the 25mm–76mm range.
| Round pipe | Cold roll forming process | Good roller design |
| Ssquare & rectangular pipe | General round-to-square process | Stable forming process |
| Round-to-square with Turks head | Good pipe quality |
| Category | Item | Specification / Parameter |
|---|---|---|
| Product & Yield | Round Pipe OD | Φ25mm - Φ76mm (Thickness: 1.0mm - 4.0mm) |
| Square & Rectangular Tube | 20×20mm - 60×60mm (Estimated based on OD) | |
| Cut Length | 4m - 12m (Length Tolerance: ±3mm) | |
| Production Speed | 20 - 120 m/min | |
| Annual Capacity | Approx. 18,000 - 22,000 tons/year (Estimated for 76 line) | |
| Consumption & Layout | Installed Power | Approx. 550KW - 650KW (Estimated for mid-size motors) |
| Line Area Required | Approx. 65m (L) × 5m (W) (Slightly more compact than 89 line) | |
| Operators | 5 - 7 workers | |
| Raw Material (Strip) | Material Grade | Q235B, Q195, SPCC, ASTM A36, etc. |
| Strip Width | 80mm - 240mm (Calculated based on 25-76mm pipe circumference) | |
| Strip Thickness | 1.0mm - 4.0mm | |
| Coil ID | 508mm - 610mm (Standard 20"-24") | |
| Coil OD | Max 1500mm | |
| Coil Weight | Max 5.0t - 8.0t (Depending on uncoiler config) |
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ERW TUBE MILL LINE |
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Model |
Round pipe mm |
Square pipe mm |
Thickness mm |
Working spead m/min |
|
|
ERW20 |
Ф8-Ф20 |
6x6-15×15 |
0.3-1.5 |
120 |
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|
ERW32 |
Ф10-Ф32 |
10×10-25×25 |
0.5-2.0 |
120 |
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|
ERW50 |
Ф20-Ф50 |
15×15-40×40 |
0.8-3.0 |
120 |
|
|
ERW76 |
Ф32-Ф76 |
25×25-60×60 |
1.2-4.0 |
120 |
|
|
ERW89 |
Ф42-Ф89 |
35×35-70×70 |
1.5-4.5 |
110 |
|
|
ERW114 |
Ф48-Ф114 |
40×40-90×90 |
1.5-4.5 |
65 |
|
|
ERW140 |
Ф60-Ф140 |
50×50-110×110 |
2.0-5.0 |
60 |
|
|
ERW165 |
Ф76-Ф165 |
60×60-130×130 |
2.0-6.0 |
50 |
|
|
ERW219 |
Ф89-Ф219 |
70×70-170×170 |
2.0-8.0 |
50 |
|
|
ERW273 |
Ф114-Ф273 |
90×90-210×210 |
3.0-10.0 |
45 |
|
|
ERW325 |
Ф140-Ф325 |
110×110-250×250 |
4.0-12.7 |
40 |
|
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ERW377 |
Ф165-Ф377 |
130×130-280×280 |
4.0-14.0 |
35 |
|
|
ERW406 |
Ф219-Ф406 |
170×170-330×330 |
6.0-16.0 |
30 |
|
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ERW508 |
Ф273-Ф508 |
210×210-400×400 |
6.0-18.0 |
25 |
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|
ERW660 |
Ф325-Ф660 |
250×250-500×500 |
6.0-20.0 |
20 |
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|
ERW720 |
Ф355-Ф720 |
300×300-600×600 |
6.0-22.0 |
20 |
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|
STAINLESS STEEL PIPE PRODUCTION LINE |
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|
Model |
Round pipe mm |
Square pipe mm |
Thickness mm |
Working speed m/min |
|
|
SS25 |
Ф6-Ф25 |
5×5-20×20 |
0.2-0.8 |
10 |
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|
SS32 |
Ф6-Ф32 |
5×5-25×25 |
0.2-1.0 |
10 |
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|
SS51 |
Ф9-Ф51 |
7×7-40×40 |
0.2-1.5 |
10 |
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|
SS64 |
Ф12-Ф64 |
10×10-50×50 |
0.3-2.0 |
10 |
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|
SS76 |
Ф25-Ф76 |
20×20-60×60 |
0.3-2.0 |
10 |
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|
SS114 |
Ф38-Ф114 |
30×30-90×90 |
0.4-2.5 |
10 |
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|
SS168 |
Ф76-Ф168 |
60×60-130×130 |
1.0-3.5 |
10 |
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|
SS219 |
Ф114-Ф219 |
90×90-170×170 |
1.0-4.0 |
10 |
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|
SS325 |
Ф219-Ф325 |
170×170-250×250 |
2.0-8.0 |
3 |
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|
SS426 |
Ф219-Ф426 |
170×170-330×330 |
3.0-10.0 |
3 |
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|
SS508 |
Ф273-Ф508 |
210×210-400×400 |
4.0-12.0 |
3 |
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|
SS862 |
Ф508-Ф862 |
400×400-600×600 |
6.0-16.0 |
2 |
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