Traditional ERW welded pipe production machines require a set of rolling mill dies for each pipe type. Switching between production specifications necessitates disassembling and reassembling the entire rolling mill set, resulting in 2-4 hours of downtime. This leads to high costs associated with die procurement, inventory, and labor.
In contrast, a single rolling mill uses a shared pipe-making machine. Driven by a motor, the rolling mill frame opens, closes, rises, and adjusts its position. A single rolling mill set can produce various round and rectangular pipes within a given area, eliminating the need to disassemble and replace the rolling mill dies.
1 Significantly Reduced Investment Costs for Tube Making Machine Molds
Dozens of specifications require the purchase of dozens of sets of rollers. Roller materials are expensive, tying up significant capital, and mold procurement costs are also very high.
One set of rollers covers a specification range, reducing roller procurement costs by 80-95%. It also reduces mold warehouse space requirements, eliminating the need for storing and managing large quantities of heavy rollers, saving storage space and management costs.
2 Reduced Downtime and Increased Effective Production Capacity
Downtime for roller removal, hoisting, installation, alignment, and trial production takes 2-4 hours per change. Frequent specification changes result in significant time wasted on mold changes, compressing effective production time.
Only parameter input is required; the machine automatically adjusts roller positions, completing specification switching in minutes to tens of minutes. There is almost no downtime for disassembly and assembly, significantly increasing production capacity for multi-specification, small-batch orders.
3 Adaptable to Current Market Order Structure
Currently, pipe manufacturing plants handle numerous small-batch, high-demand orders with varying specifications. Traditional welded pipe production lines, with their frequent roller changes, are inefficient. Mold-shared pipe manufacturing machines can flexibly handle orders of different specifications, allowing for rapid switching and stronger order processing capabilities, thus enhancing market competitiveness.
Post time: Oct-24-2024
