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Galvanized Round Pipe Production Line

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Product Detail

PRODUCT MODEL LIST

Product Tags

Production Line for Welded Pipes Made from Pre-Galvanized Strip Steel (The Most Common Type)

Raw Material: Pre-galvanized steel strip, which is formed and welded, with the weld seam subsequently treated with zinc.

Applications: Greenhouse frames, scaffolding, electrical conduit, and structural frameworks.

P Process Flow

Uncoiling → Leveling → Shearing and Butt-Welding → Accumulator (Looping) → Forming Stands → High-Frequency ERW Welding → External Burr Removal → Weld Seam Cooling → Weld Seam Zinc Repair → Sizing and Straightening → Flying Saw Cut-to-Length → NDT (Non-Destructive Testing) / Hydrostatic Testing → Discharge Table → Inspection and Bundling

Machine Model Production Pipe Diameter Wall Thickness Range Line Speed High-Frequency Power Typical Products
ERW25 Φ10–Φ32mm 0.6–2.0mm 20–100 m/min 100kW Greenhouse pipes / Furniture pipes
ERW45 Φ16–Φ76mm 0.8–3.0mm 20–90 m/min 150kW Greenhouse pipes / Guardrail pipes
ERW60 Φ32–Φ114mm 1.0–3.5mm 15–70 m/min 200kW Scaffolding / Structural pipes
ERW80 Φ60–Φ219mm 1.2–4.0mm 10–50 m/min 250–400kW Large-diameter structural round pipes

Key Differences: Pre-Galvanized Strip Pipe Production Line vs. Standard Black Steel Pipe Production Line

01
Roll Surface Protection In a pre-galvanized line, guide rolls and support rollers are coated with polyurethane; in contrast, standard black steel pipe lines use metal rollers.
02
Forming Process The forming deformation is gentler to minimize peeling or cracking of the zinc layer.
03
Narrow Welding Process Window High-frequency power, line speed, and squeeze pressure must be precisely matched to avoid burning zinc coating.
04
Weld Seam Zinc Repair A zinc-repair unit is essential for this process, whereas it is not required for black steel pipe production.
05
Cooling System Rapid cooling after welding is necessary to minimize the heat-affected zone (HAZ).
06
Oils/Emulsions Cooling and lubricating media must be selected to ensure they do not corrode the zinc layer.

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  • ERW TUBE MILL LINE

    Model

    Round pipe

    mm

    Square pipe

    mm

    Thickness

    mm

    Working spead

    m/min

    ERW20

    Ф8-Ф20

    6x6-15×15

    0.3-1.5

    120

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    ERW32

    Ф10-Ф32

    10×10-25×25

    0.5-2.0

    120

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    ERW50

    Ф20-Ф50

    15×15-40×40

    0.8-3.0

    120

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    ERW76

    Ф32-Ф76

    25×25-60×60

    1.2-4.0

    120

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    ERW89

    Ф42-Ф89

    35×35-70×70

    1.5-4.5

    110

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    ERW114

    Ф48-Ф114

    40×40-90×90

    1.5-4.5

    65

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    ERW140

    Ф60-Ф140

    50×50-110×110

    2.0-5.0

    60

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    ERW165

    Ф76-Ф165

    60×60-130×130

    2.0-6.0

    50

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    ERW219

    Ф89-Ф219

    70×70-170×170

    2.0-8.0

    50

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    ERW273

    Ф114-Ф273

    90×90-210×210

    3.0-10.0

    45

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    ERW325

    Ф140-Ф325

    110×110-250×250

    4.0-12.7

    40

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    ERW377

    Ф165-Ф377

    130×130-280×280

    4.0-14.0

    35

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    ERW406

    Ф219-Ф406

    170×170-330×330

    6.0-16.0

    30

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    ERW508

    Ф273-Ф508

    210×210-400×400

    6.0-18.0

    25

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    ERW660

    Ф325-Ф660

    250×250-500×500

    6.0-20.0

    20

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    ERW720

    Ф355-Ф720

    300×300-600×600

    6.0-22.0

    20

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    STAINLESS STEEL PIPE PRODUCTION LINE

    Model

    Round pipe

    mm

    Square pipe

    mm

    Thickness

    mm

    Working speed

    m/min

    SS25

    Ф6-Ф25

    5×5-20×20

    0.2-0.8

    10

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    SS32

    Ф6-Ф32

    5×5-25×25

    0.2-1.0

    10

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    SS51

    Ф9-Ф51

    7×7-40×40

    0.2-1.5

    10

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    SS64

    Ф12-Ф64

    10×10-50×50

    0.3-2.0

    10

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    SS76

    Ф25-Ф76

    20×20-60×60

    0.3-2.0

    10

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    SS114

    Ф38-Ф114

    30×30-90×90

    0.4-2.5

    10

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    SS168

    Ф76-Ф168

    60×60-130×130

    1.0-3.5

    10

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    SS219

    Ф114-Ф219

    90×90-170×170

    1.0-4.0

    10

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    SS325

    Ф219-Ф325

    170×170-250×250

    2.0-8.0

    3

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    SS426

    Ф219-Ф426

    170×170-330×330

    3.0-10.0

    3

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    SS508

    Ф273-Ф508

    210×210-400×400

    4.0-12.0

    3

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    SS862

    Ф508-Ф862

    400×400-600×600

    6.0-16.0

    2

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