News - sharing roller tube making machine

Why adopt an automated, roller-share pipe making machine?

For pipe manufacturers producing a variety of pipe specifications, with scattered orders and frequent size changes;

For manufacturers producing both round and rectangular/square pipes without wanting to run multiple production lines;

For manufacturers looking to control the costs of rolling mill procurement and spare parts inventory;

For export customers where overseas spare parts procurement and transportation are inconvenient, sharing molds can significantly reduce spare parts shipments.

I. Significantly Reduced Investment and Spare Parts Costs in Rolls

1 Reduced Investment in Roll Molds:

With shared molds and pipe-making machines, it’s unnecessary to purchase complete sets of rolls for every pipe diameter and specification. Roll procurement costs can be reduced by 70-95%, significantly decreasing upfront equipment investment.

2 Lower Inventory and Warehousing Costs:

No need to store large quantities of spare rolls of different specifications, saving mold warehouse space and reducing roll management, rust prevention, and maintenance costs, thus reducing capital tied up.

3 Reduced Wear and Tear on Roll Spare Parts:

Less frequent mold disassembly and assembly results in less frictional wear, extending roll lifespan and reducing the frequency of reprocessing and repairs.

https://www.ztzgsteeltech.com/square-tube-mill-machine-square-tube-production-product/

II. Advantages in Labor and Safety

1 Low Labor Intensity:

The automated pipe-making machine uses a motor-driven roller lifting and opening mechanism, eliminating the need for manual disassembly, hoisting, and transport of heavy rollers, as well as the removal and installation of spacer pads, thus reducing strenuous physical labor.

2 Enhanced Safety:

It avoids safety risks such as bumps and crushing during roller hoisting and disassembly.

3 Reduced Reliance on Experienced Operators:

The automated welded pipe production line stores multiple sets of process parameters, which can be directly accessed via a touchscreen, reducing the need for repeated manual adjustments based on experience and minimizing human error.

https://www.ztzgsteeltech.com/round-square-tube-mill-pipe-mill/page/2/

III. Product Quality

Stable Tube Forming Precision:

High repeatability of servo positioning, high straightness of round tubes, small inner angle R of square tubes, straight edges, regular cross-section, and good dimensional consistency.